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How To Use A Plate Bevelling Machine

Here is a professional guide about how to use a manual feed plate beveller aka plate bevelling machine and it’s setting up, tool change, cleaning, and maintenance.

This is a step by step complete guide on how to use plate beveling machines. In brief, this article covers the following points,

  • Components of the SKF 25 plate beveling machine

  • Safety measure before setting up the plate beveller

  • Checking the workpiece

  • Setting the milling head of the plate beveller

  • Setting the chamfer width plate beveller

  • Mounting the rollers of the plate beveller

  • Milling with the plate beveller

  • Using the plate beveller

  • Tool change of the bevelling machine

  • Cleaning of the bevelling machine

  • Maintainance of the bevelling machine

Safety measure before setting up the plate beveller

The beveling machine may only be operated in a horizontal position. Secure the workpiece.

Checking the properties of the workpiece. 

The surface of the workpiece must meet the following require- ments. The surface must be smooth and may not have any burn points, slag, welding joints or similar.  Before beginning with milling, remove surface unevenness. 

Setting the milling head

 Place the machine onto the upper side (power connecting cable ).  Release the locking mechanism (2) on both sides of the machine. Set the desired milling angle. The milling angle can be viewed on the scale (1). Tighten the locking mechanism (2) on both sides of the machine.

Setting the chamfer width

Place the machine onto the upper side (power connecting cable ). Release the locking mechanism (1). Set the desired chamfer angle by turning the adjusting screw (3). The chamfer width can be viewed on the scale (2). Tighten the locking mechanism (1).

Mounting the guide roller for milling plates

Mount the plate (3) according to the illustration. Fix the guide rollers (2) in the borehole (1) with the washer and nut.

What is Pipe Beveling? How to Bevel a Pipe?

Pipe beveling is an angle forming between the edge of the end of a pipe or tube. When the pipe end is formed with a certain degree of an angle, it is called a bevel end or beveled end. Pipe beveling is an essential step in the welding preparation process of pipe joining. The quality of the beveled pipe directly affects the quality of the welding, so that proper pipe preparation ensures the best possible weld joint. Other than welding, beveling can also be used for deburring the cut pipe ends for aesthetic and safety reasons.

There are several pipe end preparation methods for welding. In this article, the types and pros, and cons of pipe beveling machine will be discussed.

What is correct, beveling, or bevelling?

Both beveling and bevelling are correct. 'Pipe bevelling' is the English UK spelling and 'pipe beveling' is the English US. Also, the wording pipe chamfering, pipe end working, pipe end preparation, and pipe prepping are other common terms for this application method.

Beveling vs. Chamfering: What is the difference?

The pipe cutting machine developed in this study is a portable device used to cut a steel pipe. The machine, which is attached to the steel pipe by magnetic force, is moving around the pip e using four wheels. It also works for straight cutting of a steel plate. For the higher precision and labor time reduction, the automation of a pipe-cutting process is needed. However, it is not easily achieved because of vibrations and the loss of track. It is also found that the problems of the automation arise from the coupling of the functional requirements for the pipe-cutting machine. So, it is very difficult io solve the problems by a conventional design method. 

Manufacturers of all types of industrial products go to great lengths when promoting the features and benefits of their products on their websites. But many fall short of offering any real guidance on how to choose the right machine for each individual customer’s needs. So, to help out, we’re pleased to offer guidance to people wanting to know more about flange facing products. Included are answers to some of the commonest questions our technical sales team encounter.

SECTION 2: APPLICATIONS FOR A FLANGE FACING MACHINE

Raised Face Flanges, Heat Exchanger Flanges, Techlok Flanges, Recessed Gaskets & Spigots, Weld Preps, Hub Profiles, RTJ Flanges, Lens Ring Joints, SPO Compact Flanges, Swivel Ring Flanges.

Note: to carry out some of the above applications you will need additional options and accessories.

What options and accessories are available?

Optional components for widening the usage of the flange facing machine include:

  • Compact flange machining kit to convert your existing flange facer. Alternatively you can specify a dedicated compact flange facing machine at the time of order.

  • Journal/end shaft turning kit

  • Heat exchanger mounting kit

  • Heat exchanger back facing kit

  • Lens ring machining kit

  • Orbital milling kit, replacing the single point tool post with a milling head.

  • Hydraulic conversion kit – to convert a pneumatic machine to hydraulic drive.

Can a flange facing machine work in a subsea environment?

Yes, however it will need to be a hydraulically powered.

 Pipe Cutting and Beveling Machine

This user pipe cutting and beveling machine is used for cutting and blanking of offshore wind power jackets. The jacket has been in the ocean for a long time, and the environmental conditions such as wind, waves, currents and ice are very harsh, so the manufacturing quality requirements are very strict. As the scale of wind power jackets tends to be larger, the corresponding pipe diameters and wall thicknesses of the pipes, ties, and columns have also increased. During the processing process, the pipe end intersecting lines have various mouth shapes, and the cutting difficulty and accuracy are also increasing. High, ordinary manual cutting methods can no longer meet the requirements. Aiming at the shortcomings of manual processing methods such as low production efficiency, high labor intensity, and poor product quality, the Kasirui technical team has developed a large pipe diameter intersecting wire cutting machine equipment to solve the problem of difficult cutting of large pipe diameter pipes!

Why we need to automized pipe bevelling?

? Save time – stationary pipe cutting and beveling machine is many times faster than other methods such as hand grinding, flame cutting, hand held bevelers, or loading into a lathe.
? No more dirty operations such as hand grinding or torching.
? Consistent accurate pipe bevels each time, will face the end of the pipe square and bevel or deburr ID as needed.

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